The most important component to successful commercialization of a product involves the transfer of laboratory scale technologies to the next stage: pilot scale-up. At this stage, scalable equipment and processing conditions are identified in order to optimally predict large-scale manufacturing results once commercial quantities of product are needed.

The parameters that are studied during pilot scale-up include: 

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•           Proper materials of construction for requisite equipment. 

•           Temperature and Pressure profiles.

•           Appropriate chemical product selection considering both cost and regulatory concerns. 

•           Study of residence times for critical reaction steps. 

•           Necessary transfer techniques for the addition of reagents. 

•           Determination of product throughputs and reaction yields. 

Our pilot facilities possess equipment to perform the various reactions:

• Distillation

• Vacuum Distillation

• Fractional Distillation

• Evaporation

PILOT SYNTHESIS AND PROCESSING

Batch Reactor Vessel

Jacketed Glass Reactor Station

Synthesis Reactors

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• Crystallization

• Reflux reaction

• High temperature reaction using furnace

• Multi step synthesis and preparation